Rugged, High-Performance with Full Qualification Testing IAW M22759, M27500 (AKA MIL-W-22759 and MIL-W-27500), and Other Military / Defense and Commercial Aerospace Wire Specifications
Supplied in bulk—any length, with no minimum order quantity—or in fully-integrated connectorized assemblies. Four signature high-performance brands: MIL-STAR hookup wire and multiconductor cable (SAE AS22759 and SAE AS27500 type), SpeedLine controlled-impedance cable, BluMark RF™ coaxial cable, and TurboFlex ultra-flexible rugged power cable.
Aerospace-Grade Wire and Cable
Glenair GS22759 / GS27500 wire plus signature controlled-impedance, low-loss coaxial, and ultra-flexible power cables
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Glenair Aerospace-Grade Wire, Cable, and Assemblies
Technical Marketing Overview
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Glenair High-Availability Wire and Cable Video Overview
Short video overview of Glenair signature wire and cable for military / aerospace applications covering hookup wire and cable IAW M22759 and M27500, as well as shielded twisted pair controlled-impedance cables, high-frequency low-attenuation coaxial cables, and ultra-flexible rugged power cable.
Mil-Spec Data Transmission Wire: Same-Day Inventory Search
To conduct a Same-Day Inventory Search, type a partial or complete Glenair or MS part number in the text field below and select "Enter" to search our same-day inventory for your desired component. Partial part numbers are acceptable. Part Numbers for wire and cable should start with "M22759" or "GS22759".
While this is a real-time inventory, all items are subject to prior sale. Orders are shipped on a first-in, first-out basis.
Searching inventory...
Tips for using inventory search
- If less than 25 part numbers matching your query are found, the part numbers and their quantities will be displayed.
- If more than 25 part numbers matching your query are found, you will be asked to narrow your search by entering a more complete part number. For example, entering "X21" will return more than 25 matches, but narrowing the search by entering "X21-545" will result in less than 25 matches, and these matches will be displayed:
- X21-545-275
- X21-545-773
- X21-545-778
- X21-545-779
- X21-545-855
- If no matching part numbers are found, the results will indicate that 0 part numbers were found. This probably means that the part number is not in Glenair's Same-Day Inventory, but you may wish to check that the part number was entered accurately.
- Dashes in a part number must be included in your query. For example, searching for 357-8980-060 by typing 3578980060 will return a message that 0 matching part numbers were found because the dashes were not included in the entered number (357-8980-060).
- The Same-Day Inventory Search does not require or accept wildcard characters such as * or %. To search for all part numbers containing "357," such as 357-7916-070, 357-7916-140, 357-8980-060, 357-8980-120, and G9357-6N; type "357" in the text field and select "Enter". All numbers containing "357" will be listed.
MIL-STAR is a high-performance, better-than-QPL wire and cable specification. The brand covers both GS22759 hookup wire, and multi-conductor shielded and jacketed M27500-type cable. Importantly, we have a baseline qualification test report for all M22759 wire types (standard, cross-linked, low-fluoride in single-wall and dual-wall insulation, plus tin, nickel, silver and heavy-silver coatings). GS27500 multi-conductor cable may be specified with Glenair signature lightweight braided shielding including ArmorLite™, ArmorLite CF™, and AmberStrand™. MIL-STAR is a Glenair high-availability product line offered with no minimum order quantities, same-day shipment stock, and custom cut lengths.
MIL-STAR Wire and Cable Qualification Test Reports
- Glenair GS22759 Hook-Up Wire, Mil-Spec M22759 Equivalent
- Glenair GS27500 Cable, Mil-Spec M27500 Equivalent
- GT-24-147 — Glenair GS22759-45 Commercial Equivalent Wire Test Summary
- GT-25-108 — Glenair GS22759 Low Fluoride, Light-Weight Qualification Test Report
MIL-STAR Wire and Cable Line Card
MIL-STAR Wire and Cable Quick-Reference Guide
GS22759 and GS27500 Hookup Wire and Multiconductor Cable Product Selection Guide
GS22759-16
Tin Coated Copper Wire with Extruded ETFE Insulation
GS22759-17
Silver-Coated High-Strength Copper Alloy with Extruded ETFE Insulation
GS22759-18
Tin Coated Copper Wire with Extruded ETFE Insulation
GS22759-19
Silver-Coated High Strength Alloy Wire with Extruded ETFE Insulation
GS22759-32
Tin Coated Copper Wire with XL-ETFE Insulation
GS22759-33
Silver-Coated High-Strength Copper Conductor, Lightweight XL-ETFE Insulated
GS22759-34
Tin Coated Copper Wire Dual Wall with XL-ETFE Insulation
GS22759-35
Silver-Coated Copper Wire with XL-ETFE Insulation
GS22759-41
Nickel-Coated Copper Wire with Dual Wall XL-ETFE Insulation
GS22759-42
Nickel-Coated High-Strength Copper Alloy Wire with Dual Wall XL-ETFE Insulation
GS22759-43
Silver-Coated Wire, Copper Conductor, Normal Weight (Dual Wall)Modified XL-ETFE Insulated
GS22759-44
Silver-Coated Copper Conductor, Lightweight XL-ETFE Insulated
GS22759-45
Nickel-Coated Copper Wire with Dual Wall XL-ETFE Insulation
GS22759-46
Silver-Coated High-Strength Alloy Wire with Lightweight XL-ETFE Insulation
GS22759-51
Silver-Coated High-Strength Copper Alloy Wire, Low-Fluoride Copper Conductor, Modified XL-ETFE Insulation
GS22759-52
Silver-Coated Wire, Low-Fluoride Copper Conductor, Modified XL-ETFE Insulation
GS22759-53
Silver-Coated High-Strength Copper Alloy Wire, Dual Wall, Copper Conductor, Modified XL-ETFE Insulation
GS22759-54
Silver-Coated Wire, Low-Fluoride Copper Conductor, Modified XL-ETFE Insulation
GS27500
Multi-Conductor Shielded and Jacketed Cable
968-001 · GS27500
Wire with Glenair Signature EMI Shielding
SpeedLine controlled-impedance cables are optimized for use with El Ochito®, VersaLink™, SpeedMaster™, and other of our shielded, matched-impedance high-speed connector and contact technologies. High-flexibility and high-density reduced-weight cable designs are a specialty. Glenair offers turnkey Cat 8 Ethernet, SuperSpeed USB 3.0, HDMI, SATA, and other high-speed cable solutions for today's most mission-critical application platforms. Glenair SpeedLine cables are optimized for signal integrity, weight savings, flexibility, and rugged durability. SpeedLine controlled-impedance cables are a high-availability offering with no MOQ, turnkey point-to-point jumpers, and custom factory assemblies available with industry-leading short lead-times.
SpeedLine Controlled-Impedance Cable Qualification Test Reports and Technical Information
SpeedLine Controlled-Impedance Cable Product Line Overview
SpeedLine Controlled-Impedance Cable, Connector, and Contact Arrangement Matrix
Series 963 SpeedLine Controlled-Impedance Cables Product Selection Guide
963-073-24 963-073-26 963-073-28 963-073-30
100 Ohm Shielded Twisted Pair Cable
#24 AWG, #26 AWG, #28 AWG, #30 AWG
963-065-30
100 Ohm Differential Twisted Pair Cable with Drain
#28 AWG
High-bandwidth applications up to 18 GHz
BluMark RF™ high-frequency, low-loss 50 Ohm coax cables are available in eight size categories: 047, 086, 141, 130, 160, 200, 235, and 300. Standard jacket material is FEP. Radiation-resistant ETFE jacketing is also available for space applications. Triple-shielded high-performance cables have expanded ePTFE dielectric cores for low loss performance from DC to 40 GHz. Application selection is based on attenuation (loss budget), and compatibility with a particular RF / microwave connector type and size, as well as flexibility, EMI screening, weight considerations, temperature tolerance, and altitude. Hermetic (vapor-sealed) configurations are supplied for harsh-environment aerospace applications. All cable designs are available with industry-leading short lead-times and may be specified as turnkey point-to-point jumpers.
- Low attenuation FEP, ETFE, and Polyurethane jackets
- Silver-plated copper conductors
- Low-phase-change cables
- Eight size categories
- Compatible with standard RF/Microwave connectors
- Available red plague mitigation certification
- Environmentally sealed assemblies also available. Contact Factory.
- DC to 40 GHz frequency range
BluMark RF™ Low-Loss Aerospace-Grade Coaxial Cable Product Selection Guide
TurboFlex is an ultra-flexible and rugged power cable solution—ideal for high-voltage electrical distribution and propulsion applications such as battery plant-to-inverter-to-electric motor cables for electric and hybrid aircraft. Built from rope-lay-construction copper or aluminum wire and jacketed with Glenair signature Duralectric insulation, TurboFlex cables are optimized for use in an ecosystem of Glenair signature connector, contact, and interconnect accessory technologies. Turnkey connectorized or lugged cable assemblies — fully tested and ready for immediate use — provide reliable high-temperature tolerant performance up to 4500 VAC.
TurboFlex Ultra-Flexible Rugged Power Cable Qualification Test Reports
TurboFlex Ultra-Flexible Rugged Power Cable Product Line Overview
TurboFlex homepage: full catalog, technical datasheets, installation/crimping procedures, and additional information
TurboFlex Ultra-Flexible Rugged Power Cable Product Selection Guide
961-007
TurboFlex® Copper Core, Dual-Layer Duralectric™ D Insulation/Jacket, Metallic Braided Shield, 3000 VAC
961-153
TurboFlex® Copper, Dual-Layer Duralectric™ D Insulation/Jacket, Microfilament Braided Shield, 3000 VAC
967-602
TurboFlex® M AS22759-type conductor, Duralectric™ D Insulation, braided EMI shield, and Fabric Overbraid, 725-2875 VAC
960-3302
TurboFlex® Copper Core, Duralectric™ D Jacket, 3000 VAC 3-Phase with full-Size Ground and Signal
961-145
TurboFlex® Aluminum Core, Dual-Layer Duralectric™ D Jackets and Metallic Braided Shield, 3000 VAC
961-154
TurboFlex® Aluminum Core, Dual-Layer Duralectric™ D Jackets, Microfilament Braided Shield, 3000 VAC
Other Specialty Wire and Cable Solutions
The Military/Defense and Aerospace sectors rely on a wide range of highly specialized wire and cable technologies. Glenair's signature offerings for these demanding environments include radiation-protected, SGEMP-resistant wire engineered for survivability in high-radiation missions; extreme-temperature-tolerant ThermaRex wire and cable solutions; rugged aerospace-grade thermocouple wires that ensure accurate sensing and long-life insulation performance; and compact kV Seal™ high-voltage/low-amperage contact and wire assemblies that deliver reliable operation in high-potential DC systems. Core specialty wire and cable capabilities include:
- High-voltage wire rated to 1000V
- Tin and nickel-coated conductors
- XL-ETFE, Polyurethane, FEP, and PFA insulation options
- Thermocouple wire with PFA or XL-ETFE insulation and industry-standard metallic braided shielding or Glenair signature lightweight shielding for SWaP applications
- SGEMP-resistant wire and cable in one, two, three, or four conductor versions, or shielded twisted pair construction
Related Specialty Cable Documents and Resources
kV Seal™ High-Voltage Contact Assemblies
13.5 kVDC–22 kVDC High-Voltage, Low Amperage Insertable / Removable Contact Assemblies for High-Voltage DC Circuit Applications
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Specialty Wire and Cable Product Selection Guide
SGEMP-Resistant Wire
Radiation-protected · Duralectric "low-Z" filler · ArmorLite shielding · no air gaps
