For Electrical Wire Interconnect Applications Adjacent to High-Temperature Heat Sources such as Engines and Power Supplies
Sensor devices in aerospace engine applications are increasingly exposed to higher temperature operating environments. Rugged sensors in FADEC equipment—an extreme high temperature environment—are also exposed to temperature extremes well beyond the capabilities of conventional interconnect devices. Glenair ThermaRex interconnect solutions are designed to survive and excel in high continuous operating temperature application environments up to 600°C.
Reference
Product Datasheet
Three Distinct Temperature-Tolerant Interconnect Ecosystems
For Electrical Wire Interconnect Applications Adjacent to High-Temperature Heat Sources such as Engines and Power Supplies
- eBook
- PDF (Single pages, print friendly)
High-Temperature Tolerant ThermaRex Interconnect Ecosystem
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- Service rating up to 300°C
- Vibration-resistant threaded coupling
- High-temperature ceramic insulators and silicone seals
- Durable stainless steel construction
- 233-273-24
ThermaRex SuperNine Receptacle, Jam Nut
- 233-273-26
ThermaRex SuperNine Plug
- 233-273-20
ThermaRex SuperNine Receptacle, Square Flange-Mount
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- Operating temperature -65°to +300°C
- Vibration-resistant threaded coupling
- High-temperature ceramic insulators and silicone seals
- Durable stainless steel construction
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Series 806 Arrangements with:
#20 Contacts (1800 Vac, 7.5 A, pin mating face shown)
#22HD Contacts (1300 Vac, 5 A, pin mating face shown)
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Series 806 Micro Miniature Circular Packaging
- 806-042
High-Temperature ThermaRex Series 806 Plug
- 806-041
High-Temperature ThermaRex Series 806 Jam Nut Receptacle with PCB Standoff
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- Series 806 Micro Miniature Circular Packaging
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- Series 806 Micro Miniature Circular Packaging
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High-Temperature ThermaRex Series 79 Crimp-Contact Rectangular
- Service rating up to 300°C
- Vibration-resistant threaded coupling
- High-temperature ceramic insulators and silicone seals
- Durable stainless steel construction
- No EMI groove and spring option for connector with insert arrangements G-33 or G-13P3
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- Stainless steel over copper microfilament EMI shield
- High temperature -80 ̊C to 300 ̊C
- Tested to 400°C for 1000 hours with minimal change in resistance
- Corrosion / harsh environment resistant
- 1000 hour salt spray testing completed
- 70% reduced weight vs. standard braid
- Superb electrical resistance and shielding performance
Reference
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- -65 to 300°C, Stranded Copper Wire
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- -65 to 450°C, Ceramic-Insulated, Stranded Copper Wire
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- -65 to 450°C, Ceramic-Insulated, Stranded Copper Wire
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- Helical Polymer-Core Convoluted Tubing
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- High-Temperature Thermarex Flexible Metal-Core Conduit
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High-Temperature PTFE-Coated FiberGlass Braid, Natural Color
- Highly flexible PTFE-glass tubular braided sleeving with outstanding high-and low-temperature resistance (-200°C to +525°C)
- Ideally suited for rugged wire harness protection in proximity to engines and galleys
- Highly resistant to contaminants and toxic chemicals per ASTM D-570
- Smooth surface resistant to snagging and breakage
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Ultra High-Temperature Tolerant ThermaRex Interconnect Ecosystem
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SuperNine® Better-than-QPL D38999 Series III Packaging
- Connector, ThermaRex UHT, 600°C, Plug
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- Connector, Jam Nut Mount, ThermaRex UHT, 600°C, Receptacle
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- -65°C to 600°C, Ceramic-Insulated, Stranded Nickel Wire
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- -65°C to 600°C, Ceramic-Insulated, Stranded Nickel Wire
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- NextelTM 312 ceramic tubular braid
- Continuous use temperature 1200°C
- Low elongation and shrinkage at operating temperature
- Low moisture absorption
- Good chemical resistance
- Good abrasion resistance
- Fire-resistant, will not melt
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Cryogenic ThermaRex Cryo SuperNine® Connectors
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Envirnomental, ThermaRex Cryo SuperNine Connector
- Service rating from -195°C to 200°C
- Vibration-resistant threaded coupling
- 233-295-20
Square Flange Panel Mount Receptacle
- 233-295-24
Jam Nut Receptacle
- 233-295-26
Plug
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Extreme low-temperature 806-060 ThermaRex Cryo plug connectors are rated to perform in temperatures as low as -195° C. Intended for use in sub-zero harsh applications such as space vehicles or aircraft zones subject to high altitude, while providing size and weight savings compared to conventional aerospace-grade circular connectors. Rugged ratchet mechanism and unique triple-start mating thread provide improved de-coupling resistance under vibration. Shell styles include integrated metric accessory thread or band platform.
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Extreme low-temperature 806-061 ThermaRex receptacle connectors are rated to perform in temperatures as low as -195° C. Intended for use in sub-zero harsh applications such as space vehicles or aircraft zones subject to high altitude, while providing size and weight savings compared to conventional aerospace-grade circular connectors. Unique triple-start mating thread provides improved de-coupling resistance under vibration. Jam nut receptacle styles include integrated metric accessory thread or band platform.
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Series 806 Mil-Aero Jam Nut PCB Standoff Receptacle
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Series 806 Mil-Aero Square Flange PCB Standoff Receptacle
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Series 806 cryogenic capable hermetic receptacles feature stainless steel shells and glass-to-metal seals. Rated for -195°C to +200°C temperature range. Series 806 connectors save size and weight compared to legacy aerospace-grade hermetic connectors. These parylene-compatible connectors are suitable for pressurized bulkhead applications subject to vibration, moisture, and temperature extremes.
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Series 806 cryogenic capable hermetic receptacles feature stainless steel shells and glass-to-metal seals. Rated for -195°C to +200°C temperature range. Micro miniature Series 806 connectors save size and weight compared to legacy aerospace-grade hermetic connectors. These high performance connectors are suitable for pressurized bulkhead applications subject to vibration, moisture, and temperature extremes. 806-089 receptacles are equipped with either solder cup or PC tails.
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ThermaRex Series 806 Accessories
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Self-locking, adjustable arms. 870V001 Swing-Arm saddle clamp fits Glenair Series 806 Mil-Aero connectors. Use with unshielded wire bundles. Adjustable arms pivot to 0°, 45° or 90° positions. Arms have self-locking threads to withstand high vibration. Full radius saddles have self-locking clinch nuts. Available in two clamp sizes: standard clamp fits most wire bundles, large clamp has increased clearance for oversize wire bundles. Coupling nut has anti-decoupling mechanism for audible detented coupling and prevents backoff under high vibration. Tested for 1000 hours at 300°C and in random vibration at 300°C.
- High-Temperature ThermaRex Series 806 Accessories
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Shielded, self-locking, adjustable arms. 870V005 aluminum or stainless steel Swing-Arm saddle clamp fits Glenair Series 806 Mil-Aero connectors. Adjustable arms pivot to 0°, 45° or 90° positions. Banding adapter has optional "T" slots for pigtailed individual shields. Terminate shield braid to adapter with optional Band-Master ATS® pre-coiled banding strap. Full radius saddles with self-locking clinch nuts. Available in two clamp sizes: standard clamp fits most wire bundles, large clamp has increased clearance for oversize wire bundles. Coupling nut has anti-decoupling mechanism for audible detented coupling and prevents backoff under high vibration. Tested for 1000 hours at 300°C and in random vibration at 300°C.
- High-Temperature ThermaRex Series 806 Accessories
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Self-locking, adjustable arms. 870H001 Swing-Arm saddle clamp fits MIL-DTL-38999 Series III and IV connectors. Use with unshielded wire bundles. Adjustable arms pivot to 0°, 45° or 90° positions. Arms have self-locking threads to withstand high vibration. Full radius saddles have self-locking clinch nuts. Available in two clamp sizes: standard clamp fits most wire bundles, large clamp has increased clearance for oversize wire bundles. Coupling nut has anti-decoupling mechanism for audible detented coupling and prevents backoff under high vibration.
- High-Temperature ThermaRex SuperNine® Accessories
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Shielded, self-locking, adjustable arms. 870H005 stainless steel Swing-Arm saddle clamp fits MIL-DTL-38999 Series III and IV connectors. Adjustable arms pivot to 0°, 45° or 90° positions. Banding adapter has optional "T" slots for pigtailed individual shields. Terminate shield braid to adapter with optional Band-Master ATS® pre-coiled banding strap. Full radius saddles with self-locking clinch nuts. Available in two clamp sizes: standard clamp fits most wire bundles, large clamp has increased clearance for oversize wire bundles. Coupling nut has anti-decoupling mechanism for audible detented coupling and prevents backoff under high vibration.
- High-Temperature ThermaRex SuperNine® Accessories
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Self-Locking. Band-Master ATS® shield termination. 440V*191 banding backshell fits Glenair's Series 806 connectors. Anti-decoupling mechanism provides audible detented coupling and prevents backoff under high vibration. Terminate cable braid shield to backshell with optional band strap. Stainless steel, silicone O-ring, stainless steel detent spring, stainless steel band. Tested for 1000 hours at 300°C and in random vibration at 300°C.
- High-Temperature ThermaRex Series 806 Backshell
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Self-locking. Full radius saddles. Open frame saddle clamp fits Series 806 MilAero connectors. Anti-decoupling mechanism provides audible detented coupling and prevents backoff under high vibration. Die cast saddle bars have self-locking stainless steel clinch nuts. Full radius saddles are intended to be fully closed (bottomed onto frame). Aluminum. Qualified in vibration and 300G mechanical shock at -196°C.
- Cryogenic ThermaRex Series 806 Accessories
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