Advanced Electrical, Mechanical and Environmental Performance plus Reduced Size and Weight Compared to D38999
Meets every MIL-DTL-38999 Performance Specification
Series 806
Series 806 offers significant size and weight savings while meeting key performance benchmarks for a broad range of applications such as commercial and military aerospace, industrial robotics, transportation systems and more. Designed for general use in harsh vibration, shock and environmental settings — as well as high-altitude, unpressurized aircraft zones with aggressive voltage ratings and altitude immersion standards — the Series 806 Mil-Aero features numerous mechanical design innovations including durable mechanical insert retention, radial seals and triple-ripple grommet seals. Its reduced thread pitch and re-engineered ratchet prevent decoupling problems, particularly in small shell sizes, solving one of the major problems of shell size 9 and 11 MIL-DTL-38999 Series III connectors.
- Next-generation small form factor aerospace-grade circular connector IAW D38999
- Designed for general use in harsh application environments such as aircraft, industrial robotics and more
- Upgraded environmental, electrical and mechanical performance
- Integrated anti-decoupling technology
- Higher density 20HD and 22HD contact arrangements
- Glass hermetic, lightweight aluminum hermetic, high-temperature, fiber optic, and filtered versions
- High-Speed configurations with El Ochito octaxial contacts. Available turnkey factory terminated pigtail and jumper assemblies
The Series 806 Mil-Aero is an aerospace-grade micro miniature circular connector with triple-start threaded coupling. The 806 connector is smaller and lighter than conventional aerospace connectors. Featuring size 22HD, 20HD contacts plus size 8 power and high speed El Ochito®, quadrax, and fiber optic options. The Series 806 offers up to twice the number of contacts with no reduction in performance than MIL-DTL-38999 Series III. In fact, independent laboratory testing has demonstrated that the Series 806 meets, and in many cases exceeds, the requirements of MIL-DTL-38999.
But there is more to the 806 than just size and weight reduction. This flight-proven high-performance connector has many innovative features that meet the most aggressive requirements of the military/aerospace industry, including better resistance to vibration-induced decoupling. This is accomplished by re-engineering the ratchet mechanism and introducing a shallower mating thread ramp angle than is available in D38999.
Glenair pioneered integral shield banding platforms to allow direct attachment of cable shields, boots and overmolds. This innovation continues with the 806 — Glenair's first connector to exclusively use the ultra lightweight Nano shield termination band for maximum size and weight reduction.
Another enhancement is a "top hat" insulator with raised bosses for foolproof alignment of insulator cavities and retention clips as well as higher voltage ratings.
The Series 806 Mil-Aero connector features an O-ring radial interface sealing design instead of a flat gasket. This allows for easier metal-to-metal coupling, improved sealing, and better EMI performance. The MIL-DTL-38999 Series III and other legacy aerospace circular connectors have a flat gasket inside the receptacle shell. This peripheral seal must be compressed sufficiently to allow full metal-tometal connector bottoming. In certain tolerance conditions this seal can make it difficult to fully mate the connectors "without the use of tools" as is required by MIL-DTL-38999.
Mil-Aero General Information and Reference
Appendix: Recommended Torque Values and Printed Circuit Board Layouts
Slideshow Presentation
Product Datasheet
High-Speed Interconnect Solutions for Military Defense / Aerospace Applications
Browse and download Series 806 connector CAD drawings, models, and 3D parts
Next-Generation High-Density Connector Series for Rugged Air, Sea, Space, and Ground Applications — Military and Commercial
- eBook
- PDF (Single pages, print friendly)
On this page...
Environmental Series 806 Mil-Aero Micro Miniature Connectors
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Micro miniature 806-012 cable plugs save space and weight compared to conventional aerospace-grade circular connectors. Rugged ratchet mechanism and unique triple-start mating thread provide improved de-coupling resistance under vibration. Series 806 connectors are intended for use in harsh application areas such as unpressurized aircraft zones subject to vibration, moisture, altitude, and temperature extremes. Available with integral Nano Band platform or metric accessory threads. Insert arrangements support size #22HD, #20HD, #16, #12, and #8 snap-in, rear-release contacts.
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806-013 Square flange environmental receptacles save size and weight compared to conventional aerospace-grade connectors. Series 806 high-performance connectors are intended for use in harsh environmental areas such as unpressurized aircraft zones subject to vibration, moisture, altitude, and temperature extremes. Choose integral band platform or metric accessory thread shells. Insert arrangements support size #22HD, #20HD, #16, #12, and #8 snap-in, rear-release contacts.
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806-019 Micro miniature Series 806 connectors save size and weight compared to conventional aerospace-grade circular connectors. These high performance connectors are suitable for harsh environmental areas such as unpressurized aircraft zones subject to vibration, moisture, altitude, and temperature extremes. Available with integral Nano Band platform or with metric accessory threads. Insert arrangements support size #22HD, #20HD, #16, #12, and #8 snap-in, rear-release contacts.
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806-020 Micro miniature Series 806 connectors save size and weight compared to conventional aerospace-grade circular connectors. These high performance connectors are suitable for harsh environmental areas such as unpressurized aircraft zones subject to vibration, moisture, altitude, and temperature extremes. Integral Nano Band platform or metric accessory threads available. Insert arrangements support size #22HD, #20HD, #16, #12, and #8 snap-in, rear-release contacts.
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806-021 panel mount jam-nut receptacles feature potted-in-place printed circuit board terminals, integral standoffs and threaded holes for secure attachment to rigid or flex circuit boards. Gold-plated terminals are factory-installed, non-removeable and sealed with epoxy. Boss on shell flange guarantees correct connector orientation. These high performance connectors are suitable for harsh environmental areas such as unpressurized aircraft zones subject to vibration, moisture, altitude, and temperature extremes.
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806-022 square flange receptacles feature potted-in-place printed circuit board terminals, integral standoffs and threaded holes for attachment to rigid or flex circuit boards. Series 806 connectors save size and weight. Suitable for harsh environmental areas such as unpressurized aircraft zones subject to extreme conditions.
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806-029 Bulkhead feed-thrus eliminate the need to permanently fix cable harnesses to panels – affording increased system flexibility, superior mechanical integrity, and greater serviceability. Environmental versions offer IP67 level sealing.
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806-030 Bulkhead feed-thrus eliminate the need to permanently fix cable harnesses to panels – affording increased system flexibility, superior mechanical integrity, and greater serviceability. Environmental versions offer IP67 level sealing.
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806-058 Panel mount jam-nut receptacle is similiar to our 806-022 but adds size 16 and 12 potted-in-place coaxial contacts for 50 or 75 ohm cable. Connector includes integral standoffs and threaded holes for secure attachment to rigid or flex circuit boards. Gold-plated terminals are factory-installed, non-removeable and sealed with epoxy. Boss on shell flange guarantees correct connector orientation. These high performance connectors are suitable for harsh environmental areas such as unpressurized aircraft zones subject to vibration, moisture, altitude, and temperature extremes.
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Environmental Series 806 Micro Miniature High-Speed / RF PCB Receptacles with El Ochito Contacts. Turnkey Factory Terminated Pigtails and Jumper Assemblies
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Series 806 Mil-Aero Jam-nut El Ochito Receptacle
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Series 806 Mil-Aero Square-Flange El Ochito Receptacle
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- Series 806 Mil-Aero
- 1000BASE-T, 10GBASE-T
- SuperSpeed USB
- HDMI, DisplayPort, SATA
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ThermaRex HT Series 806 Micro Miniature Connectors and Accessories
High-Temperature Micro Miniature Connectors, Cables, and Wire Protection Accessories
Sensor devices in aerospace engine applications are increasingly exposed to higher temperature operating environments. Environmental sensors in nuclear power reactors — an extremely high temperature and radiation-rich environment — are also exposed to temperature extremes well beyond the capabilities of conventional interconnect devices. Series 806 micro miniature connectors with Glenair Signature ThermaRex high-temperature inserts are designed to survive and excel in high continuous operating temperature application environments up to 300°C. The Series 806 Mil-Aero ThermaRex product family includes connectors, cables, and accessory wire protection conduit systems.
Reference
Summary Test Report On ThermaRex™ Cryo 806 Connectors
ThermaRex Cryo Low-Temperature Series 806 Micro Miniature Connectors and Accessories
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Extreme low-temperature 806-060 ThermaRex Cryo plug connectors are rated to perform in temperatures as low as -195° C. Intended for use in sub-zero harsh applications such as space vehicles or aircraft zones subject to high altitude, while providing size and weight savings compared to conventional aerospace-grade circular connectors. Rugged ratchet mechanism and unique triple-start mating thread provide improved de-coupling resistance under vibration. Shell styles include integrated metric accessory thread or band platform.
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Extreme low-temperature 806-061 ThermaRex receptacle connectors are rated to perform in temperatures as low as -195° C. Intended for use in sub-zero harsh applications such as space vehicles or aircraft zones subject to high altitude, while providing size and weight savings compared to conventional aerospace-grade circular connectors. Unique triple-start mating thread provides improved de-coupling resistance under vibration. Jam nut receptacle styles include integrated metric accessory thread or band platform.
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Series 806 cryogenic capable hermetic receptacles feature stainless steel shells and glass-to-metal seals. Rated for -195°C to +200°C temperature range. Micro miniature Series 806 connectors save size and weight compared to legacy aerospace-grade hermetic connectors. These high performance, parylene compatible connectors are suitable for pressurized bulkhead applications subject to vibration, moisture, and temperature extremes. 806-088 receptacles are equipped with either solder cup or PC tails and are available in box mount, solder mount, jam nut, and weld mount options.
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Series 806 cryogenic capable hermetic receptacles feature stainless steel shells and glass-to-metal seals. Rated for -195°C to +200°C temperature range. Micro miniature Series 806 connectors save size and weight compared to legacy aerospace-grade hermetic connectors. These high performance connectors are suitable for pressurized bulkhead applications subject to vibration, moisture, and temperature extremes. 806-089 receptacles are equipped with either solder cup or PC tails and are available in box mount, solder mount, jam nut, and weld mount options.
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Fiber Optic Series 806 Mil-Aero Micro Miniature Connectors and Accessories
High Data Rate, Reduced Size and Weight Micro Miniature F/O Connector Series
Glenair's innovative fiber optic / electrical connector design meets key performance benchmarks for harsh vibration, shock, and environmental settings in rigid conformance with MIL-DTL-38999 Series III — but at nearly half the size and weight. The rugged fiber optic connection system delivers typical insertion loss 0.5 dB and supports 50/125, 62.5/125, and 9/125 size fiber in singlemode (1310 and 1550 nm) and multimode (850 and 1300 nm) wavelengths. Glenair Signature #20HD fiber optic termini offer the same high data rate performance as larger size #16 D38999 series connectors with more fiber lines and reduced shell size in every insert arrangement.
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Series 806 Mil-Aero Cable Plug with #20HD Fiber Optic Termini
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Series 806 Mil-Aero Square Flange Receptacle with Fiber Optic Termini
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Series 806 Mil-Aero In-Line Receptacle with Fiber Optic Termini
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Series 806 Mil-Aero Jam-Nut Receptacle with Fiber Optic Termini
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Series 806 Mil-Aero Single or multi mode. Ceramic ferrule. 0.5 dB loss.
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Series 806 Mil-Aero Series 44 environmental backshells with swept 45° and 90° profiles.
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Series 806 Mil-Aero Series 37 Fiber-Con environmental composite backshells with swept 45° and 90° profiles.
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Hermetic Glass-to-Metal Seal Series 806 Mil-Aero Micro Miniature Connectors
Resolve Gas, Moisture and Particle Ingress Problems with Advanced-Performance Glass-Sealed Hermetic Connectors
Helium Leak Testing
All Series 806 hermetic connectors are 100% tested prior to shipment. A helium leak test is performed to certify the hermetic seal. This test is conducted by inducing 1 ATM of vacuum on one side of the connector. Helium gas is released on the other side, and a mass spectrometer "counts" the number of helium molecules that penetrate the connector seal. Helium leak testing takes advantage of the small size of a helium molecule compared to air or water vapor. Helium is inert, rare in our atmosphere, and is easy to detect with a mass spectrometer. Series 806 hermetic connectors are designed specifically for commercial and military aircraft zones such as engine compartments. These areas are typically exposed to fuel, oil and changes in elevation. Such conditions present the need to protect sensitive electronic equipment from the effects of caustic chemicals and moisture ingress through standard environmental connectors where high pressure leads to sealing failure. Other aircraft locations such as the fuselage require hermetic connectors to maintain passenger cabin pressure while allowing for data transmission through separated compartments of the aircraft.
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Series 806 hermetic receptacles feature stainless steel shells and glass-to-metal seals. Rated for -65°C to +200°C temperature range. Micro miniature Series 806 connectors save size and weight compared to legacy aerospace-grade hermetic connectors. These high performance, parylene compatible connectors are suitable for pressurized bulkhead applications subject to vibration, moisture, and temperature extremes. Equipped with low-profile, non-threaded standoff. Available receptacle shell styles include square flange, jam-nut, solder mount, and weld mount.
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Series 806 hermetic receptacles feature stainless steel shells and glass-to-metal seals. Rated for -65°C to +200°C temperature range. Micro miniature Series 806 connectors save size and weight compared to legacy aerospace-grade circular hermetic connectors. These high performance, parylene compatible connectors are suitable for use on pressurized bulkheads and vacuum chamber applications subject to vibration, moisture, and temperature extremes. Equipped with low-profile, threaded standoff with gold-plated PC tail contacts.
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Series 806 hermetic receptacles feature stainless steel shells and glass-to-metal seals. Rated for -65°C to +200°C temperature range. Micro miniature Series 806 connectors save size and weight compared to legacy aerospace-grade hermetic connectors. These high performance, parylene compatible connectors are suitable for pressurized bulkhead applications subject to vibration, moisture, and temperature extremes. The 806-087 receptacles are equipped with a crimp-removable termination system for vastly improved ease of use, and are available in box mount, solder mount, jam nut, and weld mount options.
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Series 806 hermetic bulkhead feedthroughs feature pin-to-socket, pin-to-pin, or socket-to-socket contacts with stainless steel shells and glass-to-metal seals. Rated for -65°C to +200°C temperature range. Micro miniature Series 806 connectors save size and weight. These high performance connectors are suitable for use on pressurized bulkheads subject to vibration, moisture, and temperature extremes.
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Series 806 hermetic bulkhead feedthroughs feature RF contacts and stainless steel shells and glass-to-metal seals. Rated for -65°C to +200°C temperature range. Micro miniature Series 806 connectors save size and weight. These high performance connectors are suitable for use on pressurized bulkheads subject to vibration, moisture, and temperature extremes.
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Series 806 hermetic receptacles feature stainless steel shells and glass-to-metal seals. Rated for -65°C to +200°C temperature range. Micro miniature Series 806 connectors save size and weight compared to legacy aerospace-grade hermetic connectors. These high performance, parylene compatible connectors are suitable for pressurized bulkhead applications subject to vibration, moisture, and temperature extremes.
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Series 806 Mil-Aero Lightweight Hermetic CODE RED Micro Miniature Circular Connectors
"Mission-Critical" Hermetic Sealing with 1x10-7 Leak-Rate Performance
Hermetically-sealed interconnects used in vacuum or high-altitude applications prevent moisture and other contaminants from damaging sensitive electronic equipment. Glass-to-metal hermetic sealing has been the gold standard in the aerospace and petrochemical industries for decades due to the strength and long-term durability of the materials used. But glass-to-metal seal hermetics come with a big price tag in both weight and electrical resistance.
CODE RED is an innovative sealing encapsulant and application process — invented by Glenair — that provides durable hermetic sealing in a lightweight aluminum package. CODE RED allows for the use of conventional gold-plated copper alloy contacts, significantly improving electrical performance. CODE RED hermetic connectors are available now in Glenair SuperNine® (D38999 Series III type metal and composite), Series 80 Mighty Mouse, and M24308 D-Sub; and deliver reliable, life-of-system 1x10-7 max leak-rate hermetic sealing. Special non-magnetic (zero residual magnetism) versions are also available, consult factory.
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Series 806 Mil-Aero Connectors
Aluminum hermetic receptacles are lighter in weight compared to stainless steel glass-to-metal hermetic connectors. A proprietary sealing process delivers reliable hermetic performance at extreme temperatures. Gold-plated copper alloy contacts have lower resistance and higher current rating than iron alloy contacts used in glass-to-metal hermetics. Hermeticity is 1E-7 cm3sec at 1 ATM pressure differential. Integral standoffs and threaded mounting holes provide secure attachment to rigid or flex circuits. Micro Miniature Series 806 connectors are parylene compatible, and ideal for harsh environment aerospace applications subject to severe wind, moisture and vibration.
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Series 806 Mil-Aero Connectors
806-043 aluminum hermetic receptacles with high-speed El Ochito contacts are lighter than stainless steel glass-to-metal hermetic connectors. A signature sealing process delivers reliable hermetic performance. Copper alloy contacts have lower resistance and higher current rating than iron alloy contacts used in conventional hermetics. Hermeticity is 1E-7 cm3/sec at 1 ATM pressure differential. Integral standoffs and threaded mounting holes provide secure attachment to rigid or flex circuits. Series 806 connectors are parylene compatible, and ideal for high-speed aerospace data link applications.
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Lightweight aluminum hermetic with higher current rating. 806-100 aluminum hermetic receptacles are lighter than stainless steel glass-to-metal hermetic connectors. Copper alloy contacts have lower resistance and higher current rating than iron alloy contacts used in standard hermetics. A signature sealing process delivers reliable hermetic performance at extreme temperatures. Hermeticity is 1E-7 cm3/sec at 1 ATM pressure differential. Connector provides solder cup termination with accessory threads or banding porch. Ideal for harsh environment aerospace applications subject to severe wind, moisture and vibration.
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Filtered Series 806 Mil-Aero Micro Miniature Connectors
Series 240-806
Glenair Series 806 filter connectors for use in EMC/EMP management of electronic systems and interconnect cabling. 806 filter connectors are designed in accordance with applicable connector specifications, and are designed to mate with plugs with the same insert configuration and opposite contact gender. Planar filter arrays and TVS diodes may be integrated into both standard catalog as well as build-to-order configurations. Glenair’s state-of-the-art diode burn-in process tests leaded and surface mount diodes with leakage current monitored throughout the entire test procedure ensuring field reliability.
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Series 806 Mil-Aero Filtered Solder Cup or PC Tail Jam-Nut Receptacle
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Series 806 Mil-Aero Filtered Solder Cup or PC Tail Receptacle
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Series 806 High-Speed Cable Assemblies and Mil-Aero Micro Miniature Contacts
Size 22HD
Size 20HD
Size 16
Size 12
Size 8
Glenair supplies a complete family of low-resistance, high-durability rear-release crimp contacts, jumpers, and pigtails for snap-in use in environmental versions of our Signature micro miniature Series 806 Mil-Aero. Our popular El Ochito octaxial contact family is available as discrete contacts or turnkey jumpers and pigtails for 10Gb Ethernet, SuperSpeed USB, SATA, HDMI, and other multi-gigabit data link protocols. We also supply and stock for immediate shipment all supported sizes of crimp signal contacts, power contacts, RF/Coaxial, differential Twinax, and Quadrax contacts. Environmental series 806 connectors may be specified with pin or socket contacts, or more commonly without included contacts for complete convenience in assembly of hybrid contact insert arrangements.
Size 22HD
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Military grade. Heavy gold plating. High-density size #22HD contacts accept #22 to #30 AWG wire. Compatible with Series 806 connectors with size 22HD contact cavities. Crimp termination. Contacts are bulk packaged.
- Size 22HD Pin Contact 850-094
- Size 22HD Socket Contact 850-095
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Military grade. Heavy gold plating. High-density size #22HD contacts accept #20 AWG wire. Compatible with Series 806 connectors with size 22HD contact cavities. Crimp termination, non-removable. Contacts are bulk packaged.
- Size 22HD Pin Contact 809-442
- Size 22HD Socket Contact 809-443
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Size 22 High-Density Thermocouple Contacts for use in Harsh Environment, Temperature Measuring Applications
- Size 22HD Pin Contact 850-144
- Size 22HD Socket Contact 850-145
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Size 20HD
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Military grade. Heavy gold plating. High-density size #20HD contacts accept #20 to #24 AWG wire. Compatible with Series 806 connectors with size 20HD contact cavities. Crimp termination. Bulk packaged.
- Size 20HD Pin Contact 809-204
- Size 20HD Socket Contact 809-205
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Size 16
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Standard size #16 contacts accept #16 to #20 AWG wire. At rated test current of 13 amps, the maximum voltage drop is 49 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless steel hoods to protect against probe damage. Approved to SAE-AMS-39029. Contacts are bulk packaged. Terminate with M22520/1-01 crimper and M22520/1-04 positioner.
- Size 16 Pin Contact 809-110
- Size 16 Socket Contact 809-111
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These #16 contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV voltage rating is 800 VAC rms sea level, 250 VAC at 50,000 feet. Contacts are packaged individually and are unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS39029. VSWR rating 1.5:1 maximum up to 700 MHz. 5000 megohm insulation resistance.
- Size 16 Pin Contact 809-114 and -115
- Size 16 Socket Contact 809-116 and -117
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Size 12
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Standard size #12 contacts accept #12 to #14 AWG wire. At rated test current of 23 amps, the maximum voltage drop is 63 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless steel hoods to protect against probe damage. Approved to SAE AS39029. Contacts are bulk packaged. Terminate with M22520/1-01 crimper and M22520/1-04 positioner.
- Size 12 Pin Contact 809-112
- Size 12 Socket Contact 809-113
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These #12 contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV voltage rating is 1000 VAC rms sea level, 250 VAC at 50,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact , fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS39029. VSWR rating 1.5:1 maximum up to 700 MHz. 5000 megohm insulation resistance.
- Size 12 Pin Contact 809-118 and 809-119
- Size 12 Socket Contact 809-120 and 809-121
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These contacts offer improved frequency response compared to standard coaxial contacts . VSWR is 1.32:1 at 3GHz . Nominal impedance is 50 ohms. Insertion loss at 3GHz is 0.20 dB maximum. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV voltage rating is 1000 VAC at sea level, 250 VAC at 50,000 feet. 5000 megohm insulation resistance. Contacts are packaged individually and shipped unassembled with instruction sheet. Inner and outer contacts are gold-plated copper alloy.
- Size 12 Pin Contact 852-016-01, -02, -03
- Size 12 Pin Contact 852-018
- Size 12 Socket Contact 852-015-01, -02, -03
- Size 12 Socket Contact 852-017
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75 ohm coax contacts provide DC – 3 GHz frequency range. Crimp termination. Supplied as unassembled kit with contact body, center contact and outer ferrule. These snap-in, rear-release contacts fit Glenair Series 79 connectors. Gold-plated copper alloy, fluoroplastic insulator.
- Size 12 Pin Contact 852-103-01, -02
- Size 12 Socket Contact 852-104-01, -02
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Size 8
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Military grade. Gold plating. size #8 contacts accept #8 AWG wire. Compatible with Series 806 connectors with size 8 contact cavities. Crimp termination. Bulk packaged.
- Size 8 Pin Contact 850-159
- Size 8 Socket Contact 850-158
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Coax Contacts. Compatible with Series 806 connectors with size 8 contact cavities. Crimp termination. 50 Ohm nomiunal impedance. DC - 6 GHz frequency range. Inner contact is solder tyrpe, shield termination is crimp type. Supplied as unassembled kit with contact body, center contact font and rear dielectric, retainer, clamp nut, crimp sleeve, sealing boot and instruction sheet. Contacts are snap-in, rear -release.
- Size 8 Pin Contact 852-149
- Size 8 Socket Contact 852-148
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Size 8 coax contacts fit aerospace-grade digital video cable. 75 ohm nominal impedance. 0-4 GHz frequency range. Crimp termination. Supplied as unassembled kit with contact body, center contact, outer ferrule and sealing boot. These snap-in, rear-release contacts compatible with all Series 806 layouts with size 8 contact cavities. Gold-plated copper alloy, fluoroplastic insulators.
- Size 8 Pin Contact 852-151
- Size 8 Socket Contact 852-150
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Twinax Contacts. Shielded contacts protect against disruptive radio signals from unshielded sources including magnetic and electrostatic interference. Data rate exceeds 2 Gbps and provides DC – 3 GHz frequency range suitable for High-Speed applications such as Fibre Channel, Ethernet 100 Base-T, 1394b Firewire, and Gigabit Ethernet.
- Size 8 Pin Contact 853-076
- Size 8 Socket Contact 853-075
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Quadrax Contacts. Popular quadrax contacts are well suited for high speed solutions applications such as Gigabit Ethernet, IEEE 802.3Z, and IEEE1394B FireWire-110 Ohm. Crimp termination.
- Size 8 Pin Contact 854-047
- Size 8 Socket Contact 854-048
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Micro Miniature Tools, Accessories, Backshells
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- Series 806 Mil-Aero
- Miniature Adjustable Crimp Tool for #20HD and #22HD Contacts
- Positioners for use with 809-015 Crimp Tool
- Ratchet Crimp Tool for Size #8 Twinax and Quadrax Contacts
- Hex Die for use with 809-129 Crimp Tool
- Pneumatic Crimp Tool for #8 Power Contacts
- Pneumatic Crimp Tool
- Die Assembly for Size #8 Contacts
- Locator for Size #8 Contacts
- Insertion/Extraction Tool for #20HD Contacts
- Insertion/Extraction Tools for #22HD Contacts
- Insertion/Extraction Tools for #16 Power Contacts
- Insertion/Extraction Tools for #16 Coax Contacts
- Insertion/Extraction Tools for #12 Power Contacts
- Insertion/Extraction Tools for #12, 50, and 75 Coax Contacts
- Insertion/Extraction Tools for #12, 50 OHM Matched Impedance 3 GHZ Coax Contacts
- Insertion/Extraction Tools for #12, 75 OHM Matched Impedance 3 GHZ Coax Contacts
- How to Terminate, Install, and Remove Size #22 Contacts
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- Grommet Sealing Plugs
Grommet sealing plugs are used to seal unwired contact cavities. After installing unwired contacts into unused cavities, insert knob end of sealing plug into grommet until it bottoms against the unwired contact. Size 8 sealing plug dimensions shown below chart.
- Dummy Contact Sealing Plugs
Dummy Contact Sealing Plugs (DCSP) are a weight-saving alternative to using grommet sealing
plugs and unwired contacts. DCSP Plugs replace both contact and sealing plug in one piece.
- Nano Band-Master ATS® Shield Termination System
Fast, cost-effective shield termination. Attach cable shields to Series 806 connectors with low profile, lightweight Nano Band‑Master® stainless steel straps. The Band‑Master® system offers fast termination
and the flexibility to handle a wide range of parts with just one band size. Approved for aerospace and defense, these straps have successfully passed rigorous shock, vibration and environmental testing.
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- 600-221
Series 806 Connector Holding Tool
Connector holding tools keep connectors stationary while tightening coupling nut of backshell onto connector. Nickel-plated alloy steel. Tool fits ¼ inch square socket drive.
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Nut plates speed up connector installation and eliminate dropped hardware in hard-to-reach locations. For use with Series 806 square flange panel mount connectors. Two styles: full perimeter and 3/4 perimeter. Install full perimeter plate over wires before terminating the connector. 3/4 perimeter version can be installed on wired connectors. Aluminum plate with self-locking stainless steel female clinch nuts. Plate is coated with chem film per MIL-DTL-5541 Class 1A, or, for maximum corrosion protection choose epoxy primer coating.
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- Panel Gaskets for Series 806 Square Flange Receptacles
These flange gaskets provide sealing between square flange receptacles and the mounting panel. Choose fluorosilicone, Viton®, silver-plated aluminum-filled silicone (MIL-DTL-83528 Type B) or passivated silver-plated aluminum-filled fluorosilicone (MIL-DTL-83528 Type D).
- Replacement O-Rings for Series 806 Jam-Nut Receptacles
Replace damaged O-rings with standard mil-spec fluorosilicone O-rings or, for added EMI protection, select O-rings made of silver-plated aluminum-filled silicone (MIL-DTL-83528 Type B) or passivated silver-plated aluminum-filled fluorosilicone (MIL-DTL-83528 Type D).
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- 809-444
Series 806 Low-Profile Jam-Nut
Replace standard hex-profile jam-nuts with special Series 806 low-profile jam-nuts. Ideal for use when multiple receptacles are mounted close together on a box interface.
- 600-246
Series 806 Connector Low-Profile Jam-Nut Spanner Tool
Tool used to tighten Series 806 low-profile jam-nuts. Fits 3/8" torque wrench socket drive. Heat-treated steel, nickel plated.
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Replace lost or damaged hex jam-nuts with these standard replacement parts. Jam-nut fits all Series 80 jam-nut receptacles. Use with Glenair tool 600-146.
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Protect unmated Series 806 Mil-Aero connectors with thread-on covers. IP68 ingress protection. Aluminum, stainless steel or composite material. Self-locking receptacle cover features anti-decoupling mechanism for resistance to loosening under vibration.
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Dummy stowage receptacles secure plug ends of cables during maintenance and storage. Mates with Series 806 Mil-Aero plug connectors. Universal keying. O-ring provides environmental seal. Aluminum or stainless steel.
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- Specifications
770-074 non-lipped, zero halogen heat shrink boot without eyelet. Shrink boot is adhesive lined for use with Type 2 El Ochito contacts. Provides environmental sealing and strain relief support. Pre-coated with W1 zero halogen/hot melt adhesive rated for use up to 125°C. Is be used in place of a grommet follower for the type 2.
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- 600-280 Tool Kit
Combines all the tools necessary to terminate El Ochito red, blue, and white contacts. Great for customers looking to terminate el Ochito® contacts to cables. Unit includes portable protective case with cutout foam for ease of transportation. Order by kit level for simplified ordering. Customize tool kit contents to meet your specific requirements. Additional foam cutout cavities allow for easy to upgrade your kit as you increase your el Ochito tool collection.
For full-range of El Ochito Contact Termination/Installation Kit options for other Glenair connector series (ARINC, 792, 28, 801, 805, 806, and 816), please see:
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Series 806 Micro Miniature Backshell, Adapter, and Strain Relief
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Series 806 Mil-Aero. Low Profile. Light Weight. Band-Master ATS® Shield Termination. Self-Locking.
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Series 806 Mil-Aero. Lightweight. Low Profile. Composite. Self-Locking. EMI.
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Series 806 Mil-Aero. Lightweight. Straight, 45° or 90°. Composite. Self-Locking.
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Series 806 Mil-Aero. Composite. Straight or 90°. Shielded. Self-Locking.
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Series 806 Mil-Aero. Lightweight. Corrosion-resistant composite. Band-Master ATS® shield termination. Selflocking. Integral QwikTy.
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Series 806 Mil-Aero. Corrosion-Resistant. Self-Locking. Shielded. Saddle Clamp. Band Termination.
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Series 806 Mil-Aero. Labor-Saving. Environmental. Shielded. Self-Locking.
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Series 806 Mil-Aero. EMI Shielding. Self-Locking. Straight, 45° or 90°. Non-Environmental.
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EMI Shielding. Environmental. Self-Locking. Straight, 45° or 90°.
For use with shielded, jacketed cable. Compatible with Series 806 micro miniature connectors. Terminate cable shield to inner and outer ground rings. Heavy duty cable clamps. Aluminum or stainless steel with silicone O-rings and gland. Stainless steel telescoping clamp screws. Meets environmental, electrical and mechanical requirements of AS85049 Category 1A Heavy Duty.
Series 806 Mil-Aero
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EMI Shielding. Band-Master ATS® Shield Termination. Self-Locking. Environmental.
Spin coupling EMI/RFI backshell with anti-decoupling ratchet prevents loosening under vibration. Fits Series 806 connectors. Terminate cable shield to backshell with Band-Master ATS® stainless steel band, supplied with backshell. Cable clamp grommet provides environmental seal to cable jacket. Straight, 45° or 90° cable exit. Aluminum or stainless steel.
Series 806 Mil-Aero
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Strain relief clamp with anti-decoupling ratchet prevents loosening under vibration. Full radius saddle clamps prevent pinching of cables. Fits Series 806 connectors. Straight, 45° or 90° cable exit.
Series 806 Mil-Aero
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EMI shielding. Band-Master ATS® shield termination. Self-locking. Environmental.
Spin coupling EMI/RFI adapter with anti-decoupling ratchet prevents loosening under vibration. Fits Series 806 connectors. Terminate cable shield to backshell with Band-Master ATS® stainless steel band. Compatible with Glenair Series 77 lipped heatshrink boots. Straight, 45° or 90° cable exit. Aluminum or stainless steel.
Series 806 Mil-Aero
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Self-locking, Straight, 45°, or 90°
Threaded coupling extended front end adapter with long radius angular function. Anti-decoupling ratchet prevents loosening under vibration. Accommodates Series 806 connectors with size #8 contacts. Straight, 45°, or 90° cable exit. Aluminum or stainless steel.
Series 806 Mil-Aero
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EMI/RFI, extended front end long radius angular function strain relief cable clamp backshell with integral banding platform. Threaded coupling backshell with anti-decoupling ratchet prevents loosening under vibration. Accommodates Series 806 connectors with size #8 contacts and cable sealing boots. Aluminum or stainless steel.
Series 806 Mil-Aero
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Series 806 Mil-Aero Extended Shell Strain Relief Cable Clamp Backshell. Self-Locking.
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Series 806 Mil-Aero Strain Relief Cable Clamp Adapter. Self-Locking.
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Series 806 Mil-Aero EMI/RFI environmental, extended front end long radius angular function strain relief with cable clamp backshell with band in a can banding.
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Series 806 Mil-Aero Spin coupling shorting cap fits Series 806 connectors with metric accessory thread. Available with lanyard attachments. Aluminum.
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Series 806 Mil-Aero. Protect Your Cable Harness with heat-shrinkable boots. These easy-to-use boots provide excellent electrical, mechanical and environmental protection. Heating the boot causes the boot to shrink onto the connector and cable . An adhesive lining bonds the boot to the connector and cable and fills small gaps for a complete seal. These lipped boots attach directly to Series 806 connectors with integral band platform.
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