Contacts and Tools

Contacts, Crimp Tools, Assembly Tools

This section of the catalog contains ordering information for contacts. Series 80 Mighty Mouse connectors are supplied with a full complement of crimp contacts. Contacts are terminated to wire using special tools and are snapped into place by hand or with a hand-held insertion tool. Damaged or miswired contacts may be removed from the connector using special extraction tools.

About Crimp Tools

Series 80 signal, power, and coaxial contacts are crimped to wire using Mil-Spec crimpers. Military Specification MIL-DTL-22520 provides the aerospace/defense industry with a common set of rugged, reliable hand crimp tools. This specification controls the voltage drop and tensile strength of crimp terminations.

Reference

Signal and Power Contacts

809-001
809-002
809-065A
809-066A
809-065C
809-066C

Size #23 Crimp Removable Beryllium Copper, Alumel, or Chromel Thermocouple Contacts

809-335
857-034

Size #23 Pin and Socket Contacts for Size #8 Combo Arrangements 809-335

Size #23 Pin and Socket Contacts for use with Size #8 Combo Arrangements

809-042
809-043

Size #23 Small-Bore Pin and Socket Contacts for Size #26 to 30 AWG Wire

809-299
809-300

Size #23 Large-Bore Non-Removable Crimp Contacts for Size #20 to #22 AWG Wire

809-093
809-204
809-205

Size #20 AWG Wire Adapter for Size #23 Contact and Size #20HD Crimp Contacts

850-002-20-363 M39029/58-363 850-003-20-357 M39029/57-357 809-110 M39029/58-364 809-111 M39029/57-358

Size #20 and #16 Crimp Power Contacts

809-112 M39029/58-365 809-113 M39029/57-359 830-004
830-003

Size #12 Crimp or Pneumatic Contacts

850-014
850-013

Size #8 Power Contacts and Sealing Boot for Series 801, 802, and 805 Connectors

Coaxial Contacts and Cable

809-114 M39029/76-424 809-115 M39029/76-425 809-116 M39029/78-432 809-117 M39029/78-433

Size 16 Coax Crimp Contacts for 50 and 75 Ohm Coaxial Cable

809-118 M39029/28-211 809-119 M39029/28-409 809-120 M39029/27-210 809-121 M39029/27-402

Size 12 Coax Crimp Contacts for 50 and 75 Ohm Coax Cable

M17/119-RG174
M17/113-RG316
M17/094-RG179
M17/095-RG180

50 and 75 Ohm Coax Cable for Size 16 and 12 Coax Crimp Contacts

852-016
852-018
852-015
852-017

Size #12 3 GHz Matched Impedance 50 Ohm Coax Contacts 852-016

Size #12, 3 GHz Max Operating Frequency, Matched Impedance, 50 Ohm Coax Contacts

852-103
852-104

Size #12 3 GHz Matched Impedance 75 Ohm Coax Contacts 852-103

Size #12, 3 GHz Max Operating Frequency, Matched Impedance, 75 Ohm Coax Contacts

852-043
852-042

Size #8 2.5 GHz 50 Ohm Coax Contacts 852-043

Size #8, 2.5 GHz Max Operating Frequency, 50 Ohm Coax Contacts

852-031
852-030

Size #8 3 GHz 50 Ohm Coax Contacts 852-031

Size #8, 3 GHz Max Operating Frequency, 50 Ohm Coax Contacts

852-056
852-057
859-042-01
852-082
852-083
687-754-8-8
687-754-8-9

Size #8 4 GHz 75 Ohm Low-Loss Matched-Impedance Coax Contacts 852-056

Size #8, 4 GHz Max Frequency, 75 Ohm Low-Loss Matched-Impedance Coax Contacts

852-007-08-367 M39029/60-367 852-006-08-366 M39029/59-366 859-042-02

Size #8 Coax Contacts, for 95 Ohm Cable

Twinax and Quadrax Contacts

853-003-08-625 M39029/113-625 853-004-08-628 M39029/114-628 859-042-01

Size #8 Concentric Twinax Contacts, for MIL-STD-1553 Databus

853-014
853-018
853-025
853-013
853-017
853-024

Size #8 Differential Twinax Contacts

854-001
854-002

Size #8 100 Ohm Quadrax Contacts

High Voltage Contacts

GHV-003

kV Seal Size #12 13.5 kV Contacts for Mighty Mouse and Series 79, and D38999 Series II Connectors

Crimp Tools and Positioners

809-015 M22520/2-01

Miniature Adjustable Crimp Tools and Positioners

809-128 special crimper (MH992), for M39029/76 and /78 coaxial center contacts
Positioners, ordered separately:
809-005 standard size #23, #22–#28 AWG
809-057 small-bore size #23, #26–#30 AWG
809-301 large-bore size #23, #20–#22 AWG
809-206 size #20HD
809-174 long size #23 pin, size #8 combo arrangements
809-369 long size #23 socket, size #8 combo arrangements
809-125 M39029/76 and /78 coaxial inner contact
809-135 size #12 coax contacts
809-124 and 859-006 matched-impedance #12 coaxial inner contact, use with 809-128

809-127 M22520/4-01

Crimp Tools and Positioners for #16 and #12 Coaxial Outer Contacts

809-127 crimp tool, #16 coaxial, blue handles
809-126 positioner, #16 coaxial, M22520/4-02
809-133 crimp tool, #12 coaxial, black handles, M22520/31-01
809-134 positioner, #12 coaxial, M22520/31-02

809-136 M22520/1-01

Crimp Tool and Positioners for Size #12, #16, #20 Power Contacts and Adapters

809-136 crimp tool, size #20, #16 and #12 power pins
809-137 positioner, size #20, #12 and #16 power contacts, M22520/1-04
809-138 positioner, for 809-093 adapters

809-129 M22520/5-01

Parallel Action Crimp Tool, Hex Dies, and Pneumatic Crimp Tool

Hex dies for the 809-129 tool:
809-130 for 852-015 and 852-016 contacts
859-047 for 853-014, 853-013, 853-017, 853-025 and 853-024 contacts
859-048 for 853-003, 853-004, 859-042, 854-001 and 854-002 contacts
859-051 for 852-043, 852-042, 852-007 and 852-006 contacts
Pneumatic crimp tool for size #8 power contacts:
859-025 pneumatic tool · 859-026 die assembly
859-046 locator, size #8 · 859-164 locator

Contact Insertion and Removal Tools

809-088

Size #23 Contact Installation/Removal Tool

809-013

Size #23 Contact Installation Tool

809-203

Size #20HD Contact Installation/Removal Tool

809-207 M81969/14-10

Size #20 Contact Installation/Removal Tool

809-131 M81969/14-03

Size #16 Contact Installation/Removal Tool

809-132 M81969/14-04

Size #12 Contact Installation/Removal Tool

M81969/8-07

Size #16 Coaxial Contact Installation Tool

M81969/8-08

Size #16 Coaxial Contact Removal Tool

M81969/8-09

Size #12 Coaxial Contact Installation Tool

M81969/8-10

Size #12 Coaxial and Size #8 Power Contact Removal Tool

859-049 M81969/14-12

Size #8 Power Contact Removal Tool

Retention Testers, Boots and Sealing Plugs

809-107-1
809-541-1
809-370-1
809-371-1
809-372-1

Contact Retention Testers

Handles shown above, by contact size:
809-107-1 #23, 3.2 lb · 809-541-1 #20HD, 4.5 lb
809-370-1 #20, 8 lb · 809-371-1 #16, 13 lb
809-372-1 #12, 13 lb
Tips and complete kits: see the table below.

859-042-01
859-042-02
859-042-03

Size #8 Sealing Boots

By wire diameter:
859-042-01 .090–.130 in (2.3–3.3 mm)
859-042-02 .130–.170 in (3.3–4.3 mm)
859-042-03 .170–.205 in (4.3–5.2 mm)

680-116-23
680-120-20HD
680-116-20
680-116-16
680-116-12
680-116-8
680-116-8B

Dummy Contact Sealing Plugs

809-155
859-012
859-013
859-014

Grommet Sealing Plugs

Contact Retention Tester Ordering Guide

Retention testers are ordered by contact size, either as a complete kit or as individual parts. Adjust the handle to the recommended setting for the contact size being inspected.

Contact Retention Testers – Handles, Tips and Complete Kits by Contact Size
Contact Size	Handle	Pin Tip	Socket Tip	Complete Kit	Recommended Setting
#23	809-107-1	809-107-2	809-107-3	809-107-4	3.2 pounds
#20HD	809-541-1	—	809-541-3	809-541-4	4.5 pounds
#20	809-370-1	—	809-370-3	809-370-4	8 pounds
#16	809-371-1	809-371-2	809-371-3	809-371-4	13 pounds
#12	809-372-1	809-372-2	809-372-3	809-372-4	13 pounds

Pin tips for size #20HD and size #20 contacts share the same design; contact Glenair to order either one.